Category Archives: Hack&Make

Ultimaker build: Days 3 and 4

(previous post in this mini-series here: Ultimaker build: Day 2)

The weather was too good to stay indoors and play with work on the Ultimaker all day yesterday and today, so we only spent like 3 hours yesterday to align the axis and get started with the software yesterday.

We even managed to print a thing:

Today was the tweaking day, so we were fiddling with parameters, trying to find a winning combination. We had to fix a leak between the heating block and the nozzle (if you’re building an Ultimaker, you should out some teflon tape between the brass piece and the nozzle, it will save you some trouble later on).

Once that was fixed, we could do some good prints. As I’m writing these lines, the machine is printing four feet for itself simultaneously:

Verdict at the end of this exciting project: The Ultimaker is a very decent machine. It can achieve great speeds and resolution. I think build time is short compared with the learning phase and getting familiar with the machine’s properties and behavior with different things to be printed. But that is something Frank will have to keep up with.

My journey with this nice machine is over, the next two days we will work on some other projects (and enjoy the beach). But now my mind is constantly busy with the question “how can I make money to get an Ultimaker” :D

Thanks for reading this mini-series, I hope it was informative/fun for you.

Ultimaker build: Day 2

(first post in this mini-series here: Ultimaker build: Day 1)

This is where I left it yesterday, a barebones frame:

And this is how it looks like now:

Mission accomplished! A complete Ultimaker, ready to go.

My eyes are closing so I can’t tell you much about the build process today, but the highlight was that Frank joined me and took care of assembling the heart of the system and the most delicate part: the extruder head! He also aligned the axis and set the belt tensions to the right levels (hard task that requires tons of patience).

With all the nechanics and electronics finished now, we can move on tomorrow to printing actual stuff debugging and getting it to work.

So, the goal for tomorrow is to get something correctly printed at the end of the day.

(Ultimaker build: Days 3 and 4)

Ultimaker build: Day 1

A good friend bought an Ultimaker, but he did not have the time to build it, and since he lives in a country I didn’t get the chance to visit (Holland) I offered to visit him and build it for him. So the challenge is to transform this:

into something like this (working):

This is not the first time I mount a 3D printer, a few weeks ago I helped mounting an Orca 3D printer that will be at the heart of the FabCafe in betahaus. A printer that is also based on the Reprap project, but with different engineering choices. Most significant difference I noticed so far is that the Orca (which is cheaper than an Ultimaker) uses water-jet-cut anodized aluminum plates for the structure, unlike the wood on the Ultimaker. It is heavier, and feels much much much (three times) more solid than the Ultimaker’s wood, which I almost broke twice when I fastened two bolds too much.

Anyway, I was patient enough to RTFM, verify the contents of the kit, and get tools and workspace ready. After two hours of work, this is the result:

So far so good, build instructions are very good (not perfect), and I haven’t encountered a problem so far.

One word I have to say in favor of a small tool I always laughed at, which is the Bosch IXO. This small electric screwdriver that I used to perceive as a useless gadget with the target audience: “desperate housewives”, proved to be madly helpful! It saved me at least one hour, if not more, of just screwing and unscrewing. Because it is so small and light, it fits this application perfectly. Thumbs up here!

 Construction continues tomorrow, with the ambitious goal of getting it up and running before dinner (maybe too high expectations), but we’ll see…

(Ultimaker build: Day 2)

Hacking the Hackerspace agenda

If this was a quizz and I had to guess where this haking event is taking place, I would have screamed “Cairo!” within 35 ms :D

Where else on earth you get a “prayer break” officially stated in the agenda? but what strikes most is lunch time: 16:00 to 17:00 :D

Only in Egypt! But the other thought that comes to my mind after the first amusing one is that making and hacking has no nationality or religion. Humans are by nature makers and hackers.